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D7 · HVAC and Refrigeration Distribution and Systems

Foundation lesson · 30 minute study session

Balance the refrigeration cycle and the stored product

A refrigeration system moves heat and adds compressor work. Evaporator duty, condenser rejection and product freezing load are different quantities.

By the end of this lesson

  • Name the four vapor-compression processes.
  • Calculate COP and condenser heat rejection.
  • Split a freezing load into sensible and latent intervals.

Follow the four states

For a basic vapor-compression cycle, the compressor raises pressure and enthalpy; the condenser rejects heat; the throttling device reduces pressure approximately at constant enthalpy; the evaporator absorbs the refrigeration duty. State enthalpies must refer to the same refrigerant and datum. Preserve the labeled states when forming h1−h4h_1-h_4 and h2−h1h_2-h_1.

Use the right performance ratio

Refrigeration COP is evaporator heat absorbed divided by compressor work. Heat-pump heating COP uses condenser heat delivered. Express numerator and denominator in consistent energy units. The condenser rejects evaporator duty plus compressor work for the stated idealized boundary.

Include storage and product loads

Cold-storage loads may include envelope heat gain, infiltration, lights, people, fans, product cooling and respiration. A product taken through freezing needs separate sensible cooling above freezing, latent freezing and sensible cooling below freezing. Supplied food properties control the result. Refrigerant safety classifications and handling concepts belong in the supportive-knowledge review.

A decision map for this lesson

Follow the cycle states and the product boundary

Read each enthalpy at its physical location; product pull-down is a separate load calculation.

Follow each refrigerant stateConnect the equipment to the calculation

01 · Equipment view

A realistic refrigeration demonstration rig connects a compressor, condenser, expansion valve and evaporator through copper tubing.

Compressor → condenser → expansion valve → evaporator

Use the numbered state points and flow direction in the schematic. Pipe lengths and equipment sizes are illustrative.

02 · Exam-style model

Zoom in to read every label.

Follow each refrigerant state

100%Open in a new tab

Scroll or swipe inside the viewport. Read the units and assumptions with the labelled components.

Vapor-compression cycle with compressor, condenser, expansion device and evaporator; heat absorbed, rejection and compressor work are labelled.

Locate the physical state before selecting its enthalpy. Under the stated basic throttling model, h₄ equals h₃.

Original teaching figure. The schematic and stated givens define the model; the 3D view illustrates the hardware. These are not actual examination exhibits.

Choose the governing relationship and catch the wrong route
Condition or questionGoverning decisionError to avoid
Evaporator dutyUse Q˙L=m˙(h1−h4)\dot Q_L=\dot m(h_1-h_4).Using condenser enthalpy drop as the useful refrigeration effect.
Compressor workUse W˙c=m˙(h2−h1)\dot W_c=\dot m(h_2-h_1) for the stated steady enthalpy-rise model.Taking compressor electrical input as refrigerant work when other losses are included.
Basic adiabatic throttlingUse h4=h3h_4=h_3 when kinetic/potential changes and external heat are neglected.Assuming the throttle preserves temperature instead of enthalpy.
Product cooling and freezingSum pre-freeze sensible energy, latent freezing energy and post-freeze sensible energy; divide by the stated time.Counting product energy as an hourly rate without the processing-time conversion.

On a narrow screen, scroll across the table to compare the decision and the error.

Relationships and their limits

Cycle duties

qL=h1−h4;wc=h2−h1;qH=h2−h3q_L=h_1-h_4;\quad w_c=h_2-h_1;\quad q_H=h_2-h_3

Basic steady cycle; throttling is approximated by h4h_4 = h3h_3; kinetic/potential changes neglected.

COP and heat rejection

COPR=qL/wc;Q˙H=Q˙L+W˙cCOP_R=q_L/w_c;\quad\dot Q_H=\dot Q_L+\dot W_c

Energy rates must use the same units. Heating COP uses QHQ_{H} in the numerator.

Product through freezing

Q=m[cp,a(Ti−Tf)+hfreeze+cp,b(Tf−To)]Q=m[c_{p,a}(T_i-T_f)+h_{freeze}+c_{p,b}(T_f-T_o)]

Use supplied freezing temperature, latent heat and specific heats; this is total energy, not a rate.

Symbols and unit basis
SymbolMeaningUnits or basis
hih_iSpecific enthalpy at labeled cycle stateBtu/lb refrigerant
qLq_LEvaporator heat per unit refrigerant massBtu/lb
wcw_cCompressor work per unit massBtu/lb
Q˙H\dot Q_HCondenser heat rejectionBtu/h
COPRCOP_RRefrigeration coefficient of performancedimensionless
qHq_HCondenser heat per unit refrigerant massBtu/lb
W˙c\dot W_cCompressor input rateBtu/h on matching basis
QQTotal product cooling/freezing energyBtu
mmProduct masslb
cp,a, cp,bc_{p,a},\ c_{p,b}Product heat capacity above/below freezingBtu/(lb·°F)
hfreezeh_{freeze}Supplied latent freezing energyBtu/lb
Ti, Tf, ToT_i,\ T_f,\ T_oInitial, freezing and final product temperatures°F

One decision, fully worked

Apply the method.

A refrigeration cycle has h₁ = 100, h₂ = 125, h₃ = 40 and h₄ = 40 Btu/lb. Refrigerant flow is 2,000 lb/h. Ignore heat losses and kinetic/potential changes. Find evaporator duty, compressor energy input and condenser rejection.

  1. Use h₁ − h₄ for refrigerating effect.
  2. Use h₂ − h₁ for compressor work.
  3. Multiply each specific quantity by refrigerant mass flow.
  4. Check condenser rejection against evaporator duty plus input.
Q˙L=2,000(100−40)=120,000 Btu/h\dot Q_L=2{,}000(100-40)=120{,}000\ \mathrm{Btu/h}W˙c=2,000(125−100)=50,000 Btu/h\dot W_c=2{,}000(125-100)=50{,}000\ \mathrm{Btu/h}COPR=60/25=2.4COP_R=60/25=2.4Q˙H=2,000(125−40)=170,000 Btu/h\dot Q_H=2{,}000(125-40)=170{,}000\ \mathrm{Btu/h}
Decision

The evaporator provides 120,000 Btu/h with COP 2.4; condenser rejection is 170,000 Btu/h.

Independent check

120,000 + 50,000 equals 170,000 Btu/h. The condenser rejects more heat than the evaporator absorbs.

Specialist extension

Divide a freezing duty into physical stages

Product refrigeration can include cooling above freezing, latent freezing, and cooling below freezing. Use the appropriate supplied heat capacity for each temperature interval and apply the latent term only to the mass or fraction that freezes. Divide total energy by the allowed processing duration and add other stated coincident room duties on the same rate basis.

A new applied case

A 1,000 lb product is cooled from 40°F to 30°F with cp = 0.8 Btu/(lb·°F), completely frozen at 30°F using 100 Btu/lb, then cooled to 0°F with cp = 0.4. Processing takes 4 h. Other loads are zero.

Q=1000[0.8(40−30)+100+0.4(30−0)]=120,000 BtuQ=1000[0.8(40-30)+100+0.4(30-0)]=120{,}000\ \mathrm{Btu}Q˙=120,000/4=30,000 Btu/h=2.5 refrigeration tons\dot Q=120{,}000/4=30{,}000\ \mathrm{Btu/h}=2.5\ \mathrm{refrigeration\ tons}

Decision. Average product duty is 2.5 refrigeration tons.

Cross-check. The sensible contributions are 8,000 and 12,000 Btu; the latent contribution is 100,000 Btu. None should be counted twice.

Unit basis. Product mass is lb; cp is Btu/(lb·°F); latent freezing energy is Btu/lb; refrigeration ton is 12,000 Btu/h.

NCEES PE Mechanical Reference Handbook v2.1; see the module reference path.

Open targeted practice in the study studio →

Transfer the method

HVAC and Refrigeration Distribution and Systems · HV-LC-D7

Try a new decision.

Select one

A steady basic vapor-compression cycle has refrigerant flow 1,500 lb/h. Supplied enthalpies are h1h_1 = 105, h2h_2 = 135 and h3h_3 = 45 Btu/lb; the throttling model gives h4h_4 = h3h_3. Neglect other energy transfers. The refrigeration COP and condenser heat rejection, respectively are most nearly:

Select one answer

A lesson check supports practice, not a readiness score. Your response stays in this page session and clears on reload.

Catch the common errors

  • Using condenser heat to calculate refrigeration COP.
  • Treating the expansion valve as isentropic instead of approximately isenthalpic.
  • Dividing total product energy by time before all cooling/freezing terms are included.

Handbook navigation drill

Find it, then explain it.

Search: Compression Refrigeration Cycles

Follow the refrigeration cross-reference to thermodynamic cycles, then locate refrigerant and food property tables.

Check your navigation

You can identify which property table and cycle state are needed before calculating.

Reference path: §4.5, pp. 289–302; §8.1–8.10, pp. 401–445. These are printed handbook page numbers; section names and search terms remain the primary navigation method. See technical review status.

Theory sources

  • NCEES handbook v2.1, §4.5 and §§8.1–8.10.
  • Grondzik and Kwok, Mechanical and Electrical Equipment for Buildings, 12th ed., §§12.7–12.8.
  • Lechner, Heating, Cooling, Lighting, 4th ed., §§16.9–16.10.

Worked examples and lesson prose are original ReasonSpan™ material. Obtain authorized publications separately; this preview does not reproduce the supplied books or handbook.